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Working principle of cone crusher hydraulic system

July 31, 2024
The working principle of the hydraulic system of the cone crusher is to increase the force by changing the pressure. Its working process involves multiple key components and steps to ensure the efficiency and safety of the crushing process. The hydraulic system consists of five main parts: power components, actuators, control components, auxiliary components and hydraulic oil. The performance of this system depends on the rationality of the system design, the performance of the components, and pollution protection and treatment, among which pollution protection and treatment are particularly important. The hydraulic system increases the force by changing the pressure to achieve efficient crushing.
 
Specific to the hydraulic system of the cone crusher, its working principle involves the rotation of the motor being transmitted to the eccentric sleeve through the coupling or V-belt, the transmission shaft and the bevel gear. The crushing cone part is forced by the eccentric sleeve to make a swinging motion around a fixed point, so that the ore is continuously impacted, squeezed and bent in the crushing chamber and crushed. This movement allows the ore to be discharged from the crushing cavity by its own weight. During the whole process, the electrical system is equipped with a number of equipment safety protection systems that combine electronic intelligent display and self-locking control, which can safely control the oil temperature, oil pressure, flow, and alarm in time in emergency.
 
In addition, the hydraulic system also involves the management of the oil level in the hydraulic oil tank, the treatment of air mixed in the hydraulic system, the prevention of oil filter blockage, the working state of the hydraulic oil cooling circulation system, and the wear of parts, all of which will affect the performance and safety of the hydraulic system. For example, if the oil level in the hydraulic oil tank is too low, the hydraulic system will not have enough flow to take away the heat generated by it, causing the oil temperature to rise; and if air is mixed in the hydraulic system, bubbles will form in the high-pressure area and be broken by the high-pressure oil, releasing a large amount of heat, further causing the oil temperature to rise.
 
In summary, the working principle of the cone crusher hydraulic system is to increase the force by changing the pressure to achieve efficient crushing, and at the same time ensure the safety and efficiency of the system through fine management and maintenance.
 
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